This 5-day course is designed to familiarize the participants with the features and terminology of batch processes, the engineering methodology for automating a batch plant, and the implementation of batch control and recipe management on CENTUM VP batch platform.

Day 1

·         Introduction on characteristics & control requirement of

batch processes

·         ISA S88.01 Batch Control Models & terminology

·         General Batch Control Engineering Methodology

·         Overview of CENTUM VP batch packages

·         Laboratory work: Familiarization with an automated recipe

·         Step-by-step activities involved in configuring CENTUM VP batch

·         Laboratory work: Simultaneous execution of multiple batches

Day 2

·         Concept of Unit Supervision

·         Batch Engineering Activities

·         Laboratory work: Building Unit Instruments

·         Management of Shared Resources

·         Laboratory work: Building Supporting Instruments

·         Concept of Recipe Common Blocks

·         Laboratory work: Setup of User-defined Common blocks

·         Project Backup & restore

Day 3

·         Derivation of Batch Operations from a Recipe

·         Concept of SFC Sequences, Operations & Phases Operation of SFC Function Blocks

·         Basics of SEBOL Batch Control Language

·         Laboratory work: Building SFC sequences, Operation SFC Instruments

Day 4

·         Concept of Process Management

·         Batch Plant Trains and Paths

·         Laboratory work: Building trains and paths

·         Concept of Master Recipe

·         Laboratory work: Building a master recipe

·         Overview of Batch Operation & Monitoring Screens

·         Laboratory work: Loading and operation of a Control

Recipe

Day 5

·         Concept of Exception Handling Logic

·         Laboratory work: Modification of master recipe to include Exception handling

·         Customizing the State Transition Matrix

·         Laboratory work: Creating a Custom State Transition Matrix

·         Concept of Batch Report & adding batch report to Master Recipe

·         Question & Answer